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Construction Chemicals
6.2.4 CI 060 EP Crack Injection System

6.2.4.3 INSTALLATION DATA
Basic Use
CI 060 is a heavy duty, low viscosity resin, designed to make repairs in cracked concrete structures. CI 060 offers no shrinkage, no solvent fumes and bonding to concrete and steel. Cracks as narrow as 0.002" to 1/4" wide can be repaired. CI 060 forms strong, permanent waterproof bonds that provide excellent resistance to water, salt water, alkali and many chemicals.
Coverage
  • 1 tube CI 060 EP Injection resin and hardener = 14.3 in3 (234 cm3)
  • One can CI 070 EP Surface Sealing resin and hardener = 58 cu in. (32 fl oz, 950 cm3). Covers approx. 50-70 ft of crack.
Limitations
  • Minimum crack width 0.002" to maximum crack width 1/4".
  • Do not use CI 060 system at less than 40°F base material temperature.
  • Do not use CI 060 in cracks with flowing or standing water.
  • Sealing only one side of a crack may cause the loss of epoxy resin.
  • Tool: Use CI 060 with cap nut type dispenser only

PHOTO OF INSTALLATION-1 1. Clean surface along the crack. Blow out crack with dry and oil-free compressed air.
2. Bond injection ports with CI 070 Crack Sealing Compound. Port spacing approximately 6-12" with wider spacing for thinner slabs.
3. Seal the crack with CI 070 EP in strips of minimum 2" wide, 1/8" deep.
PHOTO OF INSTALLATION-2 4. A light tap with a hammer to the rear end of the cartridge breaks the glass cylinder releasing the hardener. Mix by see-saw motion for approx. 30 motions--do not shake.
PHOTO OF INSTALLATION-3 5. Puncture the seal of the cartridge tip. Then screw on connection hose. Remove foil from rear of cartridge.
6. Plug connection hose to bottom port. Tighten union nut, insert air relief stopper at next port above (non-return valve is opened--entrapped air can escape). Use only cap nut type dispensers
PHOTO OF INSTALLATION-4 7. Inject CI 060 EP resin until it appears visibly in the next port above. Remove air relief stopper (non-return valve is now closed) and insert into next port. Continue injecting into original port until the port will accept no more resin when normal hand pressure is used on the dispenser.
8. Detach connection hose from port and plug to the next higher port. Repeat operating steps 6 and 7 up to the end of the crack.
PHOTO OF INSTALLATION-5 9. After the injection resin has set--generally overnight--the ports and the sealing compound can be removed with a flat chisel. If required, the surface can be ground even.
Economical
  • No expensive pumps or motors
  • Minimal mobilization charges
  • Low cost per linear foot of repair
Easy to Use
  • New, self-contained cartridge with resin and hardener in a single package
  • Anti-backflow valves in ports and hoses help prevent spillage of epoxy
  • No drilling required for injection port installation
  • No power source required
  • No equipment to clean; all parts disposable
  • Portable

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